As mentioned earlier, any type of waste, such as soot or sediment, that covers the boiler heat transfer surface will reduce efficiency and increase the likelihood of parts and equipment failure. Cleaning of this surface is necessary according to the manufacturers recommendations for the life of the equipment and to maintain the optimal performance of the boiler. The waste that covers the boiler pipes prevents heat transfer and raises the temperature of the aerator gas. If incomplete combustion occurs, the resulting soot will accumulate in the part of the pipe where combustion has taken place. Similarly, inadequate water treatment in the water sections of the pipes causes sediment to accumulate in these sections. Only a .-inch-thick layer of soot or sediment can reduce heat transfer by up to . percent, and a .-inch-thick layer by percent.
The presence of large amounts of accumulation of insoluble solids (TDS) in the boiler water can cause sedimentation and reduce the efficiency of the boiler. Therefore, it is necessary to keep the number of solids below the specified limit. As the total hardness increases, the likelihood of sedimentation and sedimentation increases. Drainage of water, called pot immersion, requires the removal of some of the undissolved solids and keeping the total hardness below the rate at which it precipitates. Low but constant and frequent submergence of high doses but rarely is better because it preserves energy, water, and chemicals. Large boilers with a constant load must be continuously submerged where small amounts of water are constantly drawn from the boiler and fresh compensation water is produced.
In facilities, in addition to limiting, the system activity sequence is also important to achieve energy efficiency. Nowadays, with the general use of VAV (variable volume) systems in commercial complexes, simultaneous heating and cooling and overheating of the primary air are often ignored. Applying boiler restrictions based on outside air temperature, for example when the temperature is above . degrees Celsius, is an effective way to prevent this situation.
If a building has multiple boilers, you may be able to use the boilers in sequence to prevent repeated cycles. If you use boilers that do not adjust, it is better to use the next boiler when the capacity of one boiler is full, instead of disconnecting and connecting several boilers that are loaded. On the other hand, in regulating boilers, the efficiency of the boiler increases in the load-sharing situation. Therefore, using several boilers at the same time in load sharing mode is more beneficial than using one boiler with % efficiency. Figure shows the relationship between ignition rate and efficiency in boilers with adjustable air and fuel flow utilization.
Figure shows the combustion efficiency chart for natural gas fuel with electricity, which shows the relationship between excess air and flue gas temperature with combustion efficiency. For example, by following the Step line in the diagram, the amount of oxygen at % in the flue gas (as shown in the diagram equals approximately % of the excess air) and ° F as the flue gas temperature rises, the corresponding combustion efficiency is about . % is observed. At the same increase in the flue gas temperature by degrees Fahrenheit, the Step line shows that reducing the oxygen in the flue gas to % increases the combustion efficiency to about .%. The lower the percentage of oxygen in the flue gas, the less heat is transferred to the excess oxygen, resulting in increased fuel efficiency. The higher the efficiency, the more heat will be transferred to the inlet water instead of to the flue gas, thus reducing the flue gas temperature.